Case Studies
Case Study: Vibratory Compaction Table Increases Gaylord Fill Efficiency for Frozen Broccoli
Situation In a client’s frozen food packaging line, they fill large Gaylord totes with IQF (individually quick frozen) broccoli for bulk shipment. Prior to implementing vibration, the product would pile loosely in the tote, leaving voids and limiting how much… Learn More
Case Study: MARTIN® NTS™ 180NF Clears Powder Bridging in Hopper Unloading
Situation At a client’s facility, they routinely unload dry powders from hoppers as part of their production workflow. These fine materials have a tendency to bridge or arch inside the hopper, interrupting flow and forcing our operators to manually intervene—raising… Learn More
Case Study: MARTIN® E-Z™ Auto Scoop Filling System Streamlines Bagging of Flour from Bulk Hopper
Situation A client’s packaging operation involves transferring flour from a bulk storage hopper into individual retail bags. The process demands precise flow control to ensure each bag is filled accurately without spillage, dust, or product loss. Problem Manual or uncontrolled… Learn More
Case Study: Global Cement Manufacturer Increases Load Capacity by 5.5%
PROBLEM: Reducing CO2 Emissions Causes Fluffier Cement A leading global cement manufacturer has been implementing innovative, environmentally-conscious manufacturing processes to reduce their CO2 emissions. These advancements have led to the production of finer, less dense cement, which has resulted in… Learn More
Case Study: Unloading Azomite From a Hopper Bottom Trailer
A hauler was having trouble emptying his hopper trailer completely when emptying loads of azomite, a broad spectrum natural mineral product, at a feed mill. He often had to manually dislodge the material by banging on the hopper walls with… Learn More
Case Study: Bulk Solid Chemical Bridging and Sticking
A customer in the chemical manufacturing industry, working with a 400-liter stainless steel hopper containing a fine bulk solid powder, faced significant challenges with flow, which led to inefficient emptying of the container. Build-up that included bridging, ratholing and material sticking to… Learn More
Case Study: Automatically Conveying Tobacco for Increased Profit
A customer in the tobacco industry was having workers manually move product from one production station to the next. This was an inefficient and costly process, with substantial room for human error and inconsistency in the amount of product being moved and… Learn More
Case Study: Emptying Low Density Chicken Meal from Timpte Hopper Trailer
A Kentucky-based hauler was having trouble emptying his Timpte Hopper trailer completely due to low-density chicken meal settling in the crevices of the hopper. He often had to manually dislodge the material by banging on the hopper walls with a… Learn More
Case Study: Labor Costs Reduced By 50%
A chemical supplier was experiencing high labor costs when filling containers by hand. The operator positioned 1 & 1.5-pound containers on a scale and scooped material into the containers, by hand, until the weight was reached. A special MARTIN® E-Z™ Weigh… Learn More
Case Study: Eliminating Hammering to Avoid Bridging
A customer in the chemical manufacturing industry was experiencing substantial bridging and buildup of product inside its hoppers during emptying, especially when working with fine powders and substances that tended to retain slight amounts of moisture. This meant that the only way to achieve thorough emptying was to strike the sides… Learn More