Situation
A client’s packaging operation involves transferring flour from a bulk storage hopper into individual retail bags. The process demands precise flow control to ensure each bag is filled accurately without spillage, dust, or product loss.
Problem
Manual or uncontrolled flow from the bulk hopper often led to overfills, underfills, and dust generation. Operators had to constantly monitor and adjust the flow, slowing the packaging line and increasing waste. Additionally, cleanliness and consistency were critical due to food safety requirements.
Solution
On advice from the application experts at Martin Vibration Systems & Solutions, the client integrated a MARTIN® E-Z™ Auto Scoop Filling System to provide a controlled, metered feed of flour directly into each bag. The system’s compact footprint fit easily into their existing line, and its gentle vibration provided a smooth, even flow of fine flour without compacting or clumping the material.
With the E-Z™ Auto Scoop in place, the client achieved these positive results:
- Accurate fill control
- Improved sanitation
- Dust-free operation
- Increased throughput