Chemical Processing & Manufacturing

Bulk Material Handling Solutions for Chemicals

In chemical processing, consistent material flow affects not only throughput, but also batch accuracy, equipment longevity, and regulatory compliance. Powders and granular chemicals that bridge in silos, build up in pipes, or cling to spray dryer walls create extra labor, waste, and risk at every stage of production.

Chemical Material Handling Challenges

Chemical processing facilities handle a wide range of materials, and handling demands vary significantly depending on what’s moving through the line.

Bridging and ratholing in silos, bins, and hoppers
Material buildup in pipes, chutes, and on spray dryer walls
Corrosive or abrasive materials accelerating wear
Combustible dust requiring explosion-proof equipment
Moisture-sensitive materials that cake or clump
Cross-contamination between batches
Inconsistent discharge affecting batching accuracy
Trapped air during electrocoating and electroplating
Suspended solids settling inconsistently in slurry mixtures
Viscous materials that resist complete discharge
Environmental and regulatory compliance for emissions and waste

Why Chemical Materials Are Difficult to Handle
Chemical bulk materials vary widely, and many carry properties that complicate standard handling:
- Particle size, density, and abrasiveness vary widely across chemical compounds
- Many materials are hygroscopic and change behavior with moisture exposure
- Corrosive properties require careful equipment material compatibility
- Combustible dust demands ATEX-certified or explosion-proof equipment
- Buildup in spray dryers and pipes reduces efficiency and increases maintenance
- Batch-to-batch consistency is essential for quality control and compliance
- Viscous materials, slurries, and gels resist complete discharge
Chemical Materials Handled
Our equipment is designed to handle a wide range of chemical bulk materials:
- Powdered chemicals and resins
- Granular and pelletized compounds
- Catalysts and additives
- Pigments and dyes
- Industrial salts and minerals
- Fertilizer and agrochemical compounds
- Polymer resins
- Viscous materials like gels and slurries
- Liquid suspensions
End Products Supported
Our equipment supports consistent, accurate handling, blending, and packaging across:
- Bagged and bulk packaged chemicals
- Blended chemical compounds
- Catalysts and process additives
- Specialty chemical formulations
- Agricultural chemicals and fertilizers
- Electrocoated and electroplated components
- Slurry-processed chemical compounds
- Packaged viscous materials like gels, greases, and lotions
Operational Benefits for Chemical Manufacturers
Martin Vibration Systems & Solutions helps chemical manufacturers improve flow, reduce waste, and maintain compliance.
- Reduced buildup in pipes, chutes, and spray dryers
- Lower labor and cleaning costs
- Reduced cross-contamination between batches
- Improved environmental compliance through less waste disposal
- More accurate batching and packaging
- Reduced equipment wear from material buildup
- Safer handling of combustible and hazardous materials

Products Typically Used In This Application

MARTIN^® PKL^® Interval Impactors

Interval impactors generate individual blows similar to a hammer.

Great for spray dryers, pipes and dust collectors
Superb controllability
Reduces noise, energy costs, and bin damage
Available with ATEX certification

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MARTIN^® NTS™ Non-Impacting Bin Vibrators

This bin vibrator offers low-frequency, high-amplitude energy best suited for larger particle sizes and light bulk densities.

Delivers powerful linear force without impacting
Designed for use with bowl feeders
Available with ATEX certification

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MARTIN^® NTP™ Continuous Impacting Linear Vibrators

This continuous impacting linear vibrator delivers high acceleration for removing sticky materials from vessel surfaces.

Sanitary coating ideal for food or pharmaceutical applications
Comes with cushioning strike plate to reduce stress on vessel walls

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NTK^® Oscillators

This oscillator provides a great motive force for compaction tables, feeders, and screens.

Start and stop instantly in any position
Also available in a mini version for small hoppers and bins
Available with ATEX certification

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MARTIN^® Stick & Shake™ Adhesive Mounting System

This is a revolutionary option for permanently mounting vibrators with no welding, bolting, or drilling.

Designed to work perfectly with our miniature air vibrators
Installs quickly and easily on virtually any surface
First one FREE

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MARTIN^® E-Z™ Weigh Systems Feeder/Hopper System

This stainless steel feeder/hopper is a cost-effective stand-alone feeding system ideal for food and pharmaceutical applications.

Can be controlled to provide a constant feed rate or a precise amount for batching
Offers loss-in-weight or volumetric feeding
Custom sizes and configurations available

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Why MARTIN®?

Our vibration solutions are built around the demands of chemical bulk material handling. Equipment needs to promote consistent flow, clear buildup in pipes and vessels, and in many cases carry ATEX-certified or explosion-proof certification for environments where combustible dust is present. Where viscous materials or slurries are involved, targeted vibration assists with settling and complete discharge without mechanical intervention.

Contact our application experts to discuss integrating our equipment into your chemical processing line. Engineering and application assistance is always free.