Chemical Processing & Manufacturing
Bulk Material Handling Solutions for Chemicals
In chemical processing, consistent material flow affects not only throughput, but also batch accuracy, equipment longevity, and regulatory compliance. Powders and granular chemicals that bridge in silos, build up in pipes, or cling to spray dryer walls create extra labor, waste, and risk at every stage of production.
Chemical Material Handling Challenges
Chemical processing facilities handle a wide range of materials, and handling demands vary significantly depending on what’s moving through the line.
- Bridging and ratholing in silos, bins, and hoppers
- Material buildup in pipes, chutes, and on spray dryer walls
- Corrosive or abrasive materials accelerating wear
- Combustible dust requiring explosion-proof equipment
- Moisture-sensitive materials that cake or clump
- Cross-contamination between batches
- Inconsistent discharge affecting batching accuracy
- Trapped air during electrocoating and electroplating
- Suspended solids settling inconsistently in slurry mixtures
- Viscous materials that resist complete discharge
- Environmental and regulatory compliance for emissions and waste
-
Why Chemical Materials Are Difficult to Handle
Chemical bulk materials vary widely, and many carry properties that complicate standard handling:
- Particle size, density, and abrasiveness vary widely across chemical compounds
- Many materials are hygroscopic and change behavior with moisture exposure
- Corrosive properties require careful equipment material compatibility
- Combustible dust demands ATEX-certified or explosion-proof equipment
- Buildup in spray dryers and pipes reduces efficiency and increases maintenance
- Batch-to-batch consistency is essential for quality control and compliance
- Viscous materials, slurries, and gels resist complete discharge
-
Chemical Materials Handled
Our equipment is designed to handle a wide range of chemical bulk materials:
- Powdered chemicals and resins
- Granular and pelletized compounds
- Catalysts and additives
- Pigments and dyes
- Industrial salts and minerals
- Fertilizer and agrochemical compounds
- Polymer resins
- Viscous materials like gels and slurries
- Liquid suspensions
-
End Products Supported
Our equipment supports consistent, accurate handling, blending, and packaging across:
- Bagged and bulk packaged chemicals
- Blended chemical compounds
- Catalysts and process additives
- Specialty chemical formulations
- Agricultural chemicals and fertilizers
- Electrocoated and electroplated components
- Slurry-processed chemical compounds
- Packaged viscous materials like gels, greases, and lotions
-
Operational Benefits for Chemical Manufacturers
Martin Vibration Systems & Solutions helps chemical manufacturers improve flow, reduce waste, and maintain compliance.
- Reduced buildup in pipes, chutes, and spray dryers
- Lower labor and cleaning costs
- Reduced cross-contamination between batches
- Improved environmental compliance through less waste disposal
- More accurate batching and packaging
- Reduced equipment wear from material buildup
- Safer handling of combustible and hazardous materials
Products Typically Used In This Application
MARTIN® PKL® Interval Impactors
Interval impactors generate individual blows similar to a hammer.
- Great for spray dryers, pipes and dust collectors
- Superb controllability
- Reduces noise, energy costs, and bin damage
- Available with ATEX certification
Learn More
MARTIN® NTS™ Non-Impacting Bin Vibrators
This bin vibrator offers low-frequency, high-amplitude energy best suited for larger particle sizes and light bulk densities.
- Delivers powerful linear force without impacting
- Designed for use with bowl feeders
- Available with ATEX certification
Learn More
MARTIN® NTS™ 80-350 Non-Impacting Linear Vibrators
This non-impacting vibrator provides powerful linear force for moving materials in small bins and hoppers.
- Ideal for food, pharmaceutical and chemical applications
- Quietest, most energy efficient vibrator on the market
- Available with ATEX certification
Learn More
MARTIN® Bantam Series of Miniature Air Vibrators
These are compact pneumatic vibrators engineered for small hoppers and tight spaces.
- Designed for food and pharmaceutical applications
- Provides powerful, performance in a mini size
- Works with Stick & Shake™ Adhesive Mounting System
Learn More
MARTIN® NTP™ Continuous Impacting Linear Vibrators
This continuous impacting linear vibrator delivers high acceleration for removing sticky materials from vessel surfaces.
- Sanitary coating ideal for food or pharmaceutical applications
- Comes with cushioning strike plate to reduce stress on vessel walls
Learn More
CDX Explosion Proof Electric Vibrators
This series provides powerful vibratory force in hazardous environments, engineered for applications where explosion-proof equipment is essential.
- Guaranteed for 3 years even when operated at 100% amplitude setting in a 24/7 environment
- Suitable for environments where explosive gases and dusts are present
Learn More
MARTIN® NCB™ Sanitary Ball Vibrators
This ball vibrator offers powerful, efficient rotary vibration for activating solids in bins, hoppers, chutes, screens, and feeders.
- Sanitary coating perfect for food or pharmaceutical applications
- Best suited for fine, dry material that responds to high frequency
Learn More
NTK® Oscillators
This oscillator provides a great motive force for compaction tables, feeders, and screens.
- Start and stop instantly in any position
- Also available in a mini version for small hoppers and bins
- Available with ATEX certification
Learn More
MARTIN® Stick & Shake™ Adhesive Mounting System
This is a revolutionary option for permanently mounting vibrators with no welding, bolting, or drilling.
- Designed to work perfectly with our miniature air vibrators
- Installs quickly and easily on virtually any surface
- First one FREE
Learn More
MARTIN® E-Z™ Weigh Systems Feeder/Hopper System
This stainless steel feeder/hopper is a cost-effective stand-alone feeding system ideal for food and pharmaceutical applications.
- Can be controlled to provide a constant feed rate or a precise amount for batching
- Offers loss-in-weight or volumetric feeding
- Custom sizes and configurations available
Learn More
Why MARTIN®?
Our vibration solutions are built around the demands of chemical bulk material handling. Equipment needs to promote consistent flow, clear buildup in pipes and vessels, and in many cases carry ATEX-certified or explosion-proof certification for environments where combustible dust is present. Where viscous materials or slurries are involved, targeted vibration assists with settling and complete discharge without mechanical intervention.
Contact our application experts to discuss integrating our equipment into your chemical processing line. Engineering and application assistance is always free.